Could it be possible to skillfully work the full potential of wood or metal without using the best band saws? No. The band saw is an absolute and worthy requisite.
A band saw is a saw with a long blade. It consists of a continuous band of metal with saw teeth, stretched between two or more wheels. The blade is more of a ribbon, as it is continually rotating along the wheels.
It brings immense value in woodworking, metalworking, and lumbering. It’s proven to be one of the most useful equipment in a workshop.
With the wide variety of blades, it has the ability to cut deep sections as well as curved and straight lines. It also has the ability to split, cross-cut, cut slices of thin veneer, angles. curves, rip, even circles. These abilities make the band saw a necessary piece of equipment.
The possibilities are many having known the versatility of a band saw. However, it can get quite challenging to choose a band saw that perfectly suits the user’s needs.
Band saws are mainly classified into four categories such as:
- Stand Mounted Band Saw
- Cordless Band Saw
- Portable Band Saw
- Benchtop Band Saw
Let’s take a closer look at each of them.
Best Stand Mounted Band Saw Review
Large floor standing saws are used by the majority of professionals. These models are very powerful and are capable of significant cutting sizes. They take up a right amount of space and are capable of significant cutting sizes.
These band saw is also the most expensive.
It has a larger workspace, table size, and positioning. This makes intricate cutting and ripping large piece much easier.
Grizzly G0555 The Ultimate Bandsaw, 14-Inch comes at an affordable price point. This quality band saw is geared towards professionals that need a larger machine.
It’s powerful enough to handle cross-cuts, curves or even veneers with the right blade.
Bandsaws this size usually aren’t fragile, and that’s the case with the Grizzly G0555. It has a robust frame made of cast iron which partially adds to the weight.
It has a sturdy, stable surface to sit on. It’s made from durable heavy gauge steel with an open design.
It is proficient in wood, metal and various other materials as long as you have the right blade.
Setting up the saw is relatively easy as well. This bandsaw is somewhat quieter than other 14” machines, which is a major plus if one uses it at home.
- 3.5 amp motor creates cuts up to six inches deep and 9-3/4 inches wide
- Uses 72-inch blades anywhere from 1/8 to 1/2 inches in size
- Spacious 14-1/8 x 12-1/2 inch work table bevels up to 45 degrees
The WEN 3962 Two-Speed Band Saw with Stand and Worklight is a stationary band saw. It comes with a wide table surface to carry the heaviest workpieces. It has a high-power
two-speed motor that can create cuts that are 9¾ inches wide and 6 inches deep. Aside from the impressive cut capacity, the motor also runs on 120 volts of power.
The WEN 10-Inch Two-Speed Band Saw is the perfect companion for any workshop. With a 3.5A motor and a 9-3/4 inch throat, this beast will attack boards with cuts up to six inches deep and 9-3/4 inches wide. The two-speed operation allows for speeds of either 1520 or 2620 FPM. The design of this saw uses 72-inch blades anywhere from 1/8 to 1/2 inches in size. This
is to get a variety of both intricate and powerful cuts. The spacious work table measures in at 14 x 12-1/2 inches in size and can be swiveled up to 45 degrees.
This package includes a flexible LED light to illuminate the worktable. It also has aa 3-in-1 dust port to fit a variety of dust extractor hoses (1-3/4, 2-3/4, 4 inches). Also a fence for creating straight cuts, and a miter gauge for angled cuts.
Ball-bearings give the blade smooth operation and a long lasting life for years. The easy-to-assemble stand elevates the bandsaw without sacrificing space on the shop’s
workbench. It comes with a two-year warranty and a network of skilled service technicians. They also have a customer phone line.
- Motor: 13/4HP, TEFC, 60Hz. , Voltage: 115V, amperage: 14/7 (115/230V), 6' Cord with NEMA 5-15P plug
- Csa certified, Illuminated on/off direct start switch with safety key, Pre-Wired 115V outlet for light
- Steel frame construction, pyramid spine, cast iron wheels, cast iron 211/2" X 16" Micro-polished table surface
The Laguna Tools MBAND1412-175 14 x 12 Bandsaw is in its own league.
It comes with a 13/4 HP motor which helps in delivering most power in best voltage volume of 115 Volts.
It’a received CSA certification indicating it’s high quality.
There is an illuminated switch with a safety key as well. This means it is highly durable and will last for a good period of time. The table is micro-polished which makes it a neat and tidy one for use.
The resaw capacity is 12 inches. It comes with a 14 x 12 Bandsaw with a 4″ dust port. Precision tension scales makes all your cutting easier and much more accurate.
Best Cordless Band Saw Review
A battery-powered cordless band saw gives the utmost cutting power and precision. It is convenient to use and is one of the most flexible saws to purchase.
DCS371B 20V MAX* Li-Ion Band Saw (Tool Only) has ergonomics and superior balance. This allows for more accurate cuts and less user fatigue. It can cut up to up to 2″ SCH 40 pipe.
To increase handle, base, and blade life, it’s designed with a hook. Plus blade tracking window. LED light allows users to work in dark spaces. The Light with 20-second delay illuminates dark work surfaces for accurate cutting.
The DEWALT DCS374B 20v Max XR Deep Cut Band Saw cuts curves. It’s a safe and easier saw than it’s equivalents. It best fits for layer-and bundle-cutting. This model is ideal for repeated and heavy-duty jobs as it allows programmable workstations.
It has a 5” cut capacity to cut strut, pipe, angle iron, pipe and various other materials. It cuts up to 4″ SCH 40 pipe and double strut. This band saw has an LED Light with a 20-second delay. It illuminates dark work surfaces for accurate cutting. It offers a variable speed trigger and the dial allows for versatility and control.
The DEWALT Deep Cut Band Saw is capable of up to 149 cuts of 1-5/8″ Strut with 14 TPI blade. There is an integrated hang hook. This allows the user to hang the saw without damaging the front handle or base. The tool-less blade changing lever loosens blade tension for easy blade changes. This is a bare tool item with battery sold individually.
- Its compact size and lightest weight amongst cordless band saws easily allows for one-handed cuts
- Powerful motor cuts 3/4-in EMT in 3 seconds, up to 150 cuts per charge with the XC battery
- 1-5/8-in Cut Capacity for a wide range of cutting applications
Milwaukee 2429-20 Cordless Sub Compact Band Saw is powered by an electric motor. As well as a battery with the charger that is sold individually. It serves as an ideal tool for cutting support rods as well as conduit. So it’s a tool that provides a lot of flexibility to users. It specifically cuts rebar like butter.
This cordless Sub Compact Band Saw is from the collection of Milwaukee Power Band Saw. They are capable of one-handed cuts. The results are so clean that you’d believe the material was cut in a factory.
Its 150 cuts per charge, 1⅝ inch cut capacity and 6.6-pound weight are very helpful features. It gives amazing precision and depth normally reserved for table saws.
- Makita-built motor delivers 630 ft./min. blade speed for fast cutting
- Compact design at 18-1/2"" long; weighs only 7.5 lbs.
- 2-1/2"" cutting capacity is ideal for cutting conduit, Unistrut, copper pipe, threaded rod, angle iron and channel
Makita XBP01Z 18V Lithium-Ion Cordless Compact Band Saw is a bare tool style product. Here’s an overview of their key offerings.
The XBP01 is superiorly engineered to meet the demands of the user with up to 27% less weight. This gives a huge advantage when cutting in-place/overhead.
Easy One-Handed Operation –
The XBP01 includes a blade wheel cover that covers the blade outside the cutting area. This makes the saw suitable for appropriate one-handed operation. It meets ANSI Standard
6745-2-20. Makita is the only manufacturer that offers this with the preferred 18V platform.
Makita System –
Part of the World’s Largest 18V Lithium-Ion Platform 70 + and expanding.
- One-Handed Cuts: Most compact size and lightest weight of any cordless band saw; SFPM: 280
- Powerful Motor: Cuts 3/4" EMT in 3 seconds, up to 150 cuts per charge with the XC battery; Blade Length: 27” x ½” x .020"
- 1-5/8" Cut Capacity: For a wide range of applications; LED Light: Highlights the cut line
Milwaukee 2429-21XC M12 Cordless Sub-Compact Bandsaw Kit is one of the most compact and lightweight models around.
It’s one of the easiest to use on the market. It’s a basic bandsaw that features high-quality parts and works as advertised.
Overall M12 Bandsaw Kit is simple to use and easy to handle. The Product is highly durable and is made In China.
The Kit Includes :
- 18 TPI Sub-Compact Band Saw Blade.
- M12™ Sub-Compact Band Saw (Bare Tool) (2429-20)
- M12™ XC High Capacity REDLITHIUM™ Battery (48-11-2402)
- M12™ Lithium-ion Battery Charger (48-59-2401)
- Carrying Case
The Design is decent. Its lightweight and ergonomic design help in utilizing the unit with only one hand. The hand grip could have been designed better. Some people found it thick and not ideal for small hands.
The 12V battery is quite good and it will yield around 150 cuts until it needs a full recharge. The number of cuts is only an approximate guess. It solely depends on what materials you are cutting and how thick they are.
The battery is good. It is not heavy or cumbersome and it doesn’t take much time for a full recharge cycle. Therefore, there is less downtime.
One feature that stands out is the LED light. It helps if you’re working in a dim and dark environment. On top of that, it illuminates the cut allowing you to pay attention to the accuracy of your cut.
The ability to use the machine right out of the box is a vast advantage. Most units don’t include the battery, charging station, or even spare blades. However, this one comes with all of these. This means you can save money this way.
However, it’s advised to get a couple of spare blades. The ones that are included aren’t as high-quality as one would expect.
The hard case is also of value. The addition certainly is a respected based on its affordable cost.
The plastic shroud design could’ve been different.
Metal parts are surely more durable and can withstand hits, bump, and other frequent mishaps better.
Best Portable Band Saw Review
Portable band saw is due to the way the saw blade moves. They offer vastly diverse uses than what you’d get with a conventional band saw.
These band saws are about the size of a handheld circular saws and offer a very small cutting area. This band saws are mostly used on job sites. It’s often used for trimming unnecessary pieces off.
This is useful for plumbers, who may need a handheld band saw when trimming pipe pieces. Contractors can use these saws for trimming workpieces that involve metal or plastic.
Milwaukee 6238-20 AC/DC Deep Cut Portable Two-Speed Band Saw provides in-class power at 11 Amps. It has advanced cut visibility and the industry’s largest cutting capacity. It delivers unparalleled durability and performance without reducing portability.
It delivers long-term reliability and performance. This makes Milwaukee band saw the standard in industrial metalworking.
The all metal direct drive system gives game-changing durability.
It delivers the maximum tool life possible. Plus it requires less servicing than a chain drive.
Its balanced body design allows the tool to rest comfortably in the user’s hands. The lighter 14.5-Pound build provides more control over the tool with less fatigue.
Additionally, the gear protecting clutch extends gear and motor life. This occurs by absorbing high impact forces caused by blade lock-ups.
The new debris protection system delivers longer pulley life. This results in removing dust and debris during tool use.
The 6238-20 Deep Cut 2-Speed Band Saw comes designed with a slimmer motor housing. This helps to increase the user’s line of sight. It also delivering superior cutting accuracy and revolutionary cutting visibility.
- Industry best 10 amp motor designed with controlled power to withstand any jobsite application
- Industry best 5-inch deep cut capacity for round or rectangular stock.Max Capacity (Rectangular) 5 x 4-3/4 in
- Serviceable steel shroud and rubber bumpers allow guards to withstand jobsite abuse without damage
The DWM120K is long-lasting and versatile. It’s Deep-Cut Band Saw Kit features a powerful 10A motor. It also comes with changeable speed control for material-specific and application-specific cutting production. It offers an LED sight. This indicates the cut line ergonomic grip options and an integrated hanging hook.
Deep Cut Band Saw Kit provides 10 amp. Its motor handles tough applications. Variable speed control from 100 to 350 sfm brings in versatility. It has 5-inch deep-cut round-stock capacity; 5 by 4-3/4-inch rectangular-stock capacity.
The LED sight light makes cut line easy to see. Ergonomic handle design improves control. It includes a hex wrench, standard blade, and kit box.
It has a three-year limited warranty, one-year free service, 90-day money back guarantee.
This kit features a portable band saw with a 10A motor and a sturdy kit box for safe keeping.
Best Bench top Band Saw Reviews
Benchtop band saw can be every bit as robust and versatile as floor standing models. This band saw is more mobile versions of floor standing models.
As with other benchtop saws, these band saw is meant to be attached to a solid flat surface. This functions as the saw’s stand and base.
It is the most popular for the average DIY woodcutter. It does not take up as much space and has the advantage of being more mobile.
Some saw vary in their sizes, being nearly as small as a handheld band saw. Either way, if it can be clamped to a workbench or flat surface.
- 2.8 amp motor rotates the blade up to 2460 feet per minute
- Create cuts up to 3-5/8 inches deep and 9 inches wide
- Uses 62-inch blades anywhere from 1/8 to 3/8 inches in size
The WEN 9-inch band saw attacks boards with cuts up to 3-5/8 inches deep and 9 inches wide.
The 2.8A motor rotates the included 3/8-inch blade at up to 2460 FPM.
The design of this saw uses 62-inch blades anywhere from 1/8 to 3/8 inches in width for both intricate yet powerful cuts.
The spacious work table measures in at 12 x 12 inches in size and can be leveled up to 45 degrees.
This set includes a handy carrying handle, a Miter gauge and an onboard dust port. Plus a fence for forming straight cuts, and an adaptable blade guard.
Ball-bearings give the blade smooth operation and a long lasting life for years. WEN 9-inch band saw comes backed by a two-year warranty. It’s a nationwide network of skilled service technicians. They also have a friendly and helpful customer phone line.
Overall, WEN 3939 2.8-Amp 9″ Band Saw is a good option. WEN’s effort in providing a nationwide network of professionals is appreciated. Plus it’s always good to have a helpful and prompt customer service phone line at hand.
- Rip fence for straight, accurate cuts; 6 TPI band saw blade cuts through a variety of wood materials
- Articulating LED work light for better view of work piece and cut line
- Features a 1-1/2 inch dust port that keeps work area clear of dust
The SKIL 3386-01 2.5-Amp 9-Inch Band Saw – Power Band Saw is a good saw for home repair and hobbyists. This versatile band saw is cleverly designed with an attached flexible lamp for increased visibility and a miter gauge.
It features a 2.5A motor, a ribbed aluminum table with tilting adjustment ranging from 0 to 45 Plus a blade guide adjustment for custom depth
The table top is a full 11-13/16-inch square and the cutting depth is 3-1/8-inch with a throat depth of 9-inches. It comes with a flexible light, blade, parallel guide and hex key.
Compared to stronger table saws, it gives a good midway option to scroll saws that aren’t powerful enough to deal with larger pieces of horn or timber. Also, table saws that overpower smaller wood or horn slices to the point of turning them into sawdust.
The SKIL 3386-01 comes intact with a one-speed motor that’s strong and speedy enough to cut through metal, plastic, and wood materials.
- Solid Steel Design- The 10-305 is a scaled down version of the popular 10-345 and 10-325. Frame is made of steel plate, stronger than plastic frames used by other manufactures
- Cast Iron Table-Large 13-3/4-Inch by 12-1/2-Inch sturdy work surface, a feature not typically found on a bandsaw of this size
- Rip Fence- A quality rip fence is now included. Easily removed to do free hand work
Rikon 10-305 Bandsaw With Fence, 10-Inch is a bench top model. It offers all the features of a full-size band saw.
The large table, edge facing thrust bearings and a powerful 1/3 HP induction motor. Plus it’s 4-5/8 in cutting capacity.
It also has the optional stand for the functionality of a floor model. It’s specs are-
1/3 HP, 3.5A motor, speed 2780 ft/min, safety paddle switch.
It’s cutting capacities include-
Height 4-5/8”, Width 9-5/8”. Table is 13-3/4″ x 12-1/2″. Edge facing thrust bearings. 70-1/2″ blade range from 1/8″ to 1/2″.
How to Choose Band Saw?
Before actually choosing a band saw it’s advised to examine some important factors. Considering them may help in finding clarity.
To know which band saw is most suitable for your needs consider the following elements.
The throat capacity is a measurement from the left of the blade to the inside of the frame. It will be slightly less than the size of the wheels. This width of cut that can be completed on a band saw is determined by knowing this distance. So, a 17-inch band saw might have a throat capacity of 16 ½ inches for example. This is probably the more important measurement for you to consider as this one cannot be changed.
The depth of cut tells the user how thick of a stock could be cut using the band saw. The measure from the table to the upper blade guides is the cut depth in a band saw.
Many band saw that have only a six-inch depth come with an optional riser that increases the depth to twelve. This enables the saw to cut thicker stock, especially when resawing.
Power and Speed
Based on the cutting demands the horsepower can be determined.
A 1-1/2 power motor works typically well for cutting thinner stock with minor resawing. Motors rated at 2 horsepower or larger generally needs a 220V electrical supply.
Wood and aluminum are cut about one thousand FPM. This is a common speed for a band saw. In aluminum, this speed gives a nice clean cut. With wood, although one can go up to five thousand feet it’s better to be safe and operate at a slower speed.
Materials like steel and brass need to be cut at about hundred feet per minute. For brass, you could go a little higher as well. It might appear that the machine is running very slow but this ensures that the blade is not damaged.
Proper cutting speed can be determined for plastics based on the type of plastic. There are different varieties of plastics. Looking up manufacturer’s sheet or experimenting can help in determining the right speed.
For example, a material such as Nylon can be cut at variable speeds. Acrylic on the other side is brittle in nature and could cause problems at both high and low speeds.
Measure the distance from the blade to the throat in order to know the size of a band saw. That estimation is a little more than the largest piece of wood the band saw can manage.
The band saw’s large circular blade is placed around the tool’s top and bottom wheels.
Some band saw have built-in fences. If the band saw does not have a built-in fence, clamp a piece of scrap wood into position to use as a fence.
The essentials for every band saw are having a cast iron or aluminum alloy table. This table tilts up to 45-degrees for angled cuts. The width and length of the table are generally 16 inches and is equipped with a miter track.
Consider your budget but not at the cost of quality. Favoring a cheaper alternative may not serve your needs. Concerns like horsepower, build quality for safety are very important aspects.
So consider your requirements and band saw the quality and then the budget.
Warranty is an obvious consideration when it comes to buying the band saw or for any equipment. A warranty stands as a promise from the manufacturer about the quality of a product. It is wise to carefully review the warranty from the chosen manufacturer. This ensures that it supports the products long-term use.
When correctly set-up the saw ensures safety and optimal performance. Reading the owner’s manual that comes with the unit when setting up the saw is important. This ensures that the band saw performs well. For the band saw to operate properly there could be many fine tuning that could be done.
Reading the instructions will also help in becoming familiar with the safety methods mentioned.
Factor of Concern
There are two most common styles of frames that are currently available. One is steel frames. Which is European in style and the other is cast-iron frames.
The cast-iron frame bandsaws have been around for generations. Traditionally they are available in a 14″ platform.
They consist of two large machined castings, upper and lower assemblies.
These saws are perfect for everyday bandsaw operations. However, the motor size and cutting capacities can limit the operations.
The height capacity can usually be expanded with a ‘riser block,’. But these machines typically have a motor rated between 1 and 1-1/2 horsepower. This is underpowered for larger resawing applications.
The steel frame bandsaws have been popular in the European market for some time. They have recently made a big splash in the US market.
These saws have one-piece frames made from heavy, welded sheet steel. The popularity of this design is due to the construction method. This enables manufacturers to increase cutting capacities without sacrificing deflection and strength.
These saws are available in multiple sizes ranging from 12″ up to 24″.
The band wheels are the means by which the power of the motor is transmitted to the blade. Wheels should be well balanced to minimize vibration and for accurate tracking of blade.
a good quality tire needs to be fitted. Smaller or Hobby rated machines usually have cast alloy wheels balanced by hand. Larger capacity Trade or Industrial bandsaws have dynamically balanced alloy iron or cast wheels. These are made using advanced industrial machinery. The ‘flywheel effect’ offered by cast iron wheels enhances cutting performance. Plus damping out vibration. They are also better able to withstand the tensioning forces of larger blades.
This is undoubtedly one of the most important aspects of any bandsaw. The saw won’t be able to produce straight and uniform cuts if the blade isn’t tensioned properly.
It is the spring that tightens the blade. A tensile force of up to 20,000 psi can be applied to the blade when it’s tensioned.
This can go up to 30,000 psi if using a bi-metal blade as they are much stronger than ‘stock’ blades. The frame of the machine must be sufficiently strong. This way it can resist this force and not distort under pressure.
Bevel capacity indicates the maximum bevel cut the saw can make. The bevel adjustment is located towards the front of the saw, and a little off to the side. It is responsible for adjusting the bevel angle when cutting. This allows the user to make angles in the object with ease. This is often down with a knob attached to the plate.
Work lights are an essential aspect to everyone who works around the shop. It Illuminates all workpieces is integral.
Work LED Light as a stationary power tools comes in a variety of styles. Based on the user’s specific needs there are a variety of options available to buy from the market.
The blades for band saw come in a variety of sizes and types. It depends on what they are to be used for. Each blade is identified by the number of points (teeth) per inch, the gauge (thickness) of the blade, and its width.
The majority of blades are going to be within an eighth of an inch and a half inch wide. Although larger band saw will have larger blades. The exact spacing, shape, and arrangement of the teeth are dependent on the use.
As a generic rule, the narrower the blade, the tighter the curve it will cut.
With other saw blades, smaller teeth are better for cutting metal. Fewer and larger teeth are used for cutting wood.
Dust collection is significant both from a health perspective and a productivity aspect. There are many easy ways to better control the fine dust produced from the band saw. Many users come up with innovative ways to solve this problem.
Before recent developments in bandsaw design, dust control wasn’t always a straightforward proposition. However now most newer bandsaw have built-in dust ports now.
Why a Band Saw?
The band saw is one of the most essential tools if you plan on doing complex cuts. A band saw has the capacity to make any kind of irregular cut.
Band saw is mainly used in woodworking. But they are also very useful in metalworking and lumbering. The saw’s advantage includes uniform cutting action from a distributed tooth load. It also has the ability to cut irregular or curved shapes like you can work with a jigsaw, in a more controlled way.
Types of Band Saw
All band saw utilize the same general idea and operation. However, there is some variance among the different types, their respective capabilities, and uses.
Band saw for metal cutting are rarely any different from other types. The main difference resides with the actual blades being used.
Designed blades for metal allow the band saw to handle the materials better. It decreases waste and allows better control.
Band saw is made for wood cutting by default, and that includes the type of blade. There are many different blades available for various types of wood cutting needs.
Type Of Material To Be Cut
Also deliberate on what type of material you would be cutting. Each band saw comes with it’s unique capabilities. Knowing the type of material you will be working with will help in finding clarity.
How to Use Band Saw?
Owning a band saw in your shop adds a lot of different cutting capacities to your arsenal. The band saw can add curved cuts as well as resawing and even safer ripping than you can do on a table saw.
A band saw is just what it sounds like. It’s a big, looping saw blade that’s passing along these two wheels. And so, it’s spinning around. The blade is working down into the table. All the cutting half is down onto the table. This makes it very safe.
There’s no chance of kickback as there is on a table saw. There are a couple of settings you need to have set up before you can use your band saw. For instance, you have to have proper tension on the blade. You also have to set these guide bearings so that they control the lateral and side to side. Plus lateral and backward movement of the blade. So, once those are set up, and that’s different on every machine, then you’re ready to saw.
One of the main things you do have to change before you make any cut, though, is the height of the blade guard. So, the blade guard can move up and down and it covers or exposes, a length of the blade. Depending on how thick of a piece of wood you’re cutting.
There a number of cuts you can make on the band saw. Ranging from curved cuts to resawing, which is basically tall ripping of wood. And, in order to do those various types of cuts, you have to decide, beforehand.
Ask yourself, “What type of cut am I doing and which blade am I going to put on the saw?”
If you’re doing a curved cut of any kind, you’re going to want to figure out the maximum radius that it has. Plus find the right blade.
Essentially, the thinner the blade that you put on, the narrower the blade, the tighter the radius that you can do.
For general cutting keep, half inch blade on the band saw all the time. Just for doing the general ripping and crosscutting and some light, curved pieces. That works just fine.
Take every care when using a bandsaw for your projects. Even though the band saw is generally regarded as among the safest of all tools it is still a critical machine.
It can produce significant damage if used improperly. Keep in mind the following points when using your band saw. Learn about the tool you are using to diminish the risk of injury and to help you get the most out of your band saw.
Regularly Wear Safety Glasses.
Band saw blades pivot at considerable speed. Small pieces of stock can be driven in nearly any direction. If a blade breaks, the probability exists that a piece could come loose.
Your eyesight is too valuable. So wear protective eyewear. Cultivate the habit of using your safety glasses at all times.
Shield Your Ear.
Wear ear plugs or ear muffs when using your band saw if that makes you feel more secure.
Also, wear suitable attire for working with your band saw. Avoid loose-fitting clothing particularly long-sleeved shirts. This could get caught in your work or in the band saw blade.
Check Your Band Saw Before Every Cut.
During the cut, your band saw uses a large number of blocks and wheels. This is to keep the blade in its proper position. These blocks and wheels should be regularly inspected for wear. Adjust as per your manufacturer’s instructions.
Failure to adjust these blocks and wheels will cause undue wear and tear on the blade. It could cause the blade to break early. Check that the tension on the blade is set to within the limits outlined in your band saw’s owner’s manual.
Once your band saw is set well. Once it’s tightened to the correct tension level for the blade you’re using, you should prepare the saw. For it to make a cut on your stock. With the motor turned off, place the stock to be cut flat on the band saw’s table. Lower the blade guards to within 1/8″ to 1/4″ of the stock. Leaving the blade guards too high will place excessive tension on the blade. It will increase the probability that you’ll break the blade. Keeping the blade guard in this range from the stock will also increase the accuracy of your cut.
Cutting the Stock Safely
Start up the band saw and wait until the motor is at full speed before beginning any cut. When operating a band saw, always place the stock flat against the table. Do not attempt to
“free-hand” the stock in mid-air. The stock must remain flat on the surface of the table at all times during the cut.
If a particular, consistent-width rip or precise angle is to be cut, use a band saw rip fence to assist with the cut. Not only will this increase the accuracy of the cut, but it will make the cut safer as well.
When cutting curves, draw the outline of your projected cut cleanly on the stock. Then, keeping the wood flat against the table, ease the stock through the saw along the outer edge of the cut line. It is almost always better to leave a slight bit of stock outside the line that can be cleaned up with a spindle sander after completion of the cut, as your band saw blade will likely leave cut marks that need to be sanded smooth. Cutting directly against the cut line will not leave room for sanding.
When cutting curves, always move slowly and methodically. If you must back out of your cut, hold the stock firmly in place with one hand and turn the motor off with the other. Do not try to back the stock out of the cut until the blade has come to a complete stop.
When cutting tight curves, go slowly and use “relief cuts” anywhere possible. These are cuts that cut through scrap portions of your cut out. It gives you a better angle on accessing a section of your outline. It is safer to make a lot of relief cuts and cut a tight curve in short sections than to try and make one long, inaccurate cut.
Keep Your Hands Away
At no time through any of your cuts should your hands be any closer than about three inches from the blade. One hand should be on each side of the stock, easing it through the blade. You should never place your hand directly in the cut line, even if it is more than three inches away. If you must hold the stock closer than three inches, do so only with a push stick.
You should also never reach across the band saw. If the on/off switch is on your left, use your left hand to turn it on and off.
Common Sense Rules
When working with your band saw or scroll saw, there will often be very small pieces of stock that are cut off of your big piece of wood. Do not try to flick these away from the blade with your fingers. Use a different piece of stock or a push stick, preferably with the blade stopped.
Usually, this is not required, as the next cut will push the piece safely away from the blade. Once it is clear, push it off of the table. Never leave loose pieces on your table that could impede your cut.
When working with woodworking machinery, do everything you can to avoid disturbances. If someone tries to interrupt you while making a cut, do not avert your eyes from the tool. Finish the cut or safely turn off the saw before diverting your attention. Too often, injuries occur because the operator was distracted, even for only a moment. Establish a rule with those around you who might be inclined to interrupt. If they need to disturb you when working with your machinery, ask them to wait until the cut is finished.
Schedule Maintenance of Band Saw?
Maximizing the life of the machine and blade by giving your time to maintain it well. You could plan a daily, weekly and a monthly schedule to ensure your band saw is in optimum condition.
It takes no more than 30 to 60 minutes to do all the necessary checks and maintenance on a band saw. This preventive care every day takes a little time investment. It will save you a lot of money. Plus it will ensure a long lifespan for your machine and blade.
It’s advised to have a maintenance schedule. The schedule could outline the steps that need to be taken and should be located near each band saw. This will help in reminding operators to keep the machine in optimal condition. It will also serve as a record of the date each maintenance function was completed.
To do precise and detailed preventive maintenance, you must know the machine’s specific checkpoints. Refer to the band saw’s manual to ensure that no area needing regular maintenance has been overlooked.
Clear chips from vise jaws, band wheels, blade guides and wipers, chip brush and pans, and machine surfaces.
Examine the blade, blade wipers, blade guides, and chip brush for wear. Replace worn parts.
Check to saw fluid and lubricants.
Check the band speed.
Check the maximum and minimum speed range using a tachometer. The reading should be the same as the gauge. Improper speed can cause numerous blade problems. If the speed is incorrect, ask the machine manufacturer for the proper technique for calibrating the speed gauge.
Every Three Months
Clean sawing fluid/lubricant reservoir and screen.
Every Six Months
Change hydraulic fluid filters.
Clean hydraulic fluid reservoir magnetic plug. Lubricate saw column pivot point.
Examine and adjust blade guides.
Once a Year
Drain hydraulic fluid tank and change fluid. Clean hydraulic fluid strainer and fluid filter. Change transmission oil.
Common Tools for The Ordinary Maintenance of A Band Saw.
Taking care of a band saw is just as important as using it correctly.
These are the common tools that usually accompany ordinary maintenance.
- Steel wool
- Wire brush
Benchtop Band Saw Vs Floor Standing Band Saw Vs Floor Model
When you’re making a choice on what kind of bandsaw to purchase, size is going to matter a lot.
Any band saw will have limits as to the size of the material. You’ll be able to have it cut and in almost every case the floor standing models will be able to handle more.
The two things to consider here are the throat capacity and height capacity.
Another important difference in a benchtop or floor standing band saw is the power. The larger band saw have larger motors. They are more robust which means they are capable of more. They will cut harder, denser, and thicker materials much more easily.
This isn’t to say that the bench top saws aren’t competent of a wide range of work. They are. But the larger floor standing ones are more versatile.
Floor standing models are also heavier (on the order of hundreds of pounds) than benchtop models. This is both good and bad depending on what you’re looking for.
Due to being heavier, the floor standing bandsaw is much more stable. But they are also a bearcat to move any notable distance.
Bench top band saw is lighter and smaller. So, they are easier to move and take up less space. But you’ll sacrifice power, throat capacity, and height capacity.
Floor-model 14-in. band saw feature heavy construction. They have vibration-dampening cast-iron components, induction motors, and substantial blade guides. Plus tensioning and tracking window systems and a full range of blade choices.
They have larger cutting capacities than benchtop saws and larger tables. Is the combination of capability and stability these saws offer worth the cost? If you’re an avid woodworker, yes, especially if you want to try your hand at resawing.
Band Saw Blade & Accessories.
There aren’t many accessories to look for in bandsaw boxes. Blades are common but should be checked before use as they usually aren’t top of the line.
Determine what type of blade you need to ensure you find the right fit. A good blade improves your accuracy, and so will two popular accessories in the miter gauge and rip fence. The latter end is commonly found in bandsaw boxes while gauges are a bit rarer in the budget class.
The band saw is the one that serves your specific needs. Reading this guide should’ve bought you more clarity and information that you can use.
Consider all the factors and shortlist ones that you think are most useful. Examine each product against your requirement and working conditions. This will help you identify the best band saws.
Below are a few frequently asked questions that you may want to see so you can begin shortlisting products.
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What type of work will you be using the saw for?
The nature of your work will determine the answer to this question. Do you need a bandsaw to do on-site work? Or do you need it for your workshop? Also, think about what material will you be working with.
What size of wood or metal will you be using this on?
Every band saw has a certain capacity. You need to be clear about the size of the material you will be working with. Be it wood, metal or plastic. Knowing the size will help as a reference point to finding the right band saw.
How often will you be using your band saw?
A hobbyist usage of a band saw will differ from a professional. To find out what could be the least and most usage you need that will serve your need.
Will you get enough use out of it?
It's smart to make the most use of the features of the band saw. When making a purchasing decision understand the capabilities of the band saw. This way you'd know whether buying it would be worth it or not.
What size do you need?
The size of the band saw is again directly related to your requirements. Once you are clear of this you'd know what size band saw will be most beneficial for you.
What production level do you need?
Simple manual controls up to CNC versions. Band saws today are available today for various purposes. Also, consider options such as ease of maintenance and availability of parts.
Should you get a band saw or a Jigsaw?
The jigsaw is a handheld power saw that uses a reciprocating blade to make cuts. The biggest strengths of the jigsaw are its high level of convenience. Plus its ability to cut curves on a variety of materials. Both tools cut curves in wood, but are not interchangeable. The jigsaw is ideal for narrow, precise and complex cutting power tools. Instead, the resawing can be achieved with manual or even a table saw tools. But the accuracy of the band saw achieves a very good final product as it relates to resawing. The jigsaw can make straight cuts and short lengths. But cannot match the ability to pass the entire length of a table through the blade. For it to split the wood pieces thinner as in the case of the band saw.
Should you get a band saw or a scroll saw?
While band saw and scroll saws are slightly similar, they’re not the same. The big question on your purchase is, “What will you use the tool for?” These two are some of the most important tools that you can have in your workshop. With a band saw, you can deliver the best outside cuts for a unique set of patterns. However, it is impossible to get the best isolated interior cuts with a band saw. That is where scroll saw come in handy. A scroll saw can produce the best interior cuts. However, there are times when your success is limited to curves with a specific radius. Especially wider minimum ones. Scroll saw are capable of piercing cuts, meaning an internal cut, made in a piece, with no entry or exit cut. This can be done by drilling a hole in your material and threading the scroll saw blade through it. This cannot be done on a band saw.
Last update on 2020-09-28 at 12:59 / Affiliate links / Images from Amazon Product Advertising API